Forklift Battery Safe Installation and Charging
Lift truck batteries are pretty large and are extremely pricey pieces of equipment. They weigh thousands of pounds. The job of charging and installing these batteries is something which should be planned out ahead of time in order to make sure that these methods are able to be completed safely and properly. Maintaining proper handling and a sound charging procedure can majorly increase the battery's usual life span.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is more than 20 percent, the battery's lifespan could really be shortened. On approximately each 5th charge cycle, the charger needs to be set on the equalize or weekend setting, depending on which type of charger you are using.
The cycle of charging should not get interrupted. You must avoid utilizing the battery for some hours when the charge cycle is complete. By practicing these methods, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off prior to hooking up the battery to the charger. You then can connect the charger to the battery. This is a common error which could accidentally cause damage to both the charger and the forklift. It is also very important that the amperage of the battery must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This would shorten the battery life greatly and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician must be called in order to re-set the charger prior to charge being able to start.